Think Your Engine's Acting Up? Here's Everything You Should Know About Pistons and How to Fix Them

Table Of Contents:

  • What Are Pistons?
  • What Is the Function of Pistons?
  • What Are the Signs of Piston Damage?
  • What Are Common Piston Dimensions?
  • How Are Pistons Inspected?
  • How Are Pistons Cleaned?

 

Think Your Engine's Acting Up? Here's Everything You Should Know About Pistons and How to Fix Them

Have You Noticed a Drop in Your Car’s Performance Lately? Pistons Might Be the Culprit — Learn Everything You Need to Know About Their Functions, Failures, Inspection, and Cleaning

What Are Pistons?

Pistons are fundamental components of an internal combustion engine. They are typically circular metal discs that move up and down inside the engine’s cylinders. Their primary function is to convert the energy generated from fuel combustion into mechanical motion that powers the vehicle.

 

What Is the Function of Pistons?

Despite their relatively small size, pistons play several critical roles that directly impact engine efficiency and performance. Their main functions include:

  • Maintaining Cylinder Pressure: The piston fits snugly within the cylinder, matching its diameter precisely to prevent air or fuel leaks, ensuring stable combustion pressure inside the chamber.
  • Expelling Exhaust Gases: After combustion, the piston helps push exhaust gases toward the exhaust valve for release outside the engine.
  • Converting Linear to Rotational Motion: As the piston moves up and down (reciprocating motion), this linear motion is converted into rotational energy used to turn the vehicle’s wheels and propel it forward.

 

What Are the Signs of Piston Damage?

A decline in vehicle performance is often one of the first signs of engine component issues. Common symptoms that may indicate piston problems include:

  • Increased Oil Consumption: Worn or damaged pistons can allow engine oil to leak into combustion chambers, leading to elevated oil usage.
  • Unusual Engine Noises: Piston wear may result in abnormal friction inside the cylinder, causing knocking or squealing sounds when the engine is running.
  • Overheating: Damaged pistons can cause excess friction or allow coolant to leak into the combustion chamber, significantly raising engine temperature.
  • Discolored Exhaust Smoke: If the exhaust smoke turns gray or black and has a strange odor, it could indicate that engine oil is burning along with fuel—often a sign of piston failure.

 

What Are Common Piston Dimensions?

Piston dimensions vary based on several factors, including engine type (gasoline or diesel), number of cylinders, and compression ratio. These aspects directly influence the piston’s design, especially its crown (top) shape.

Key piston dimensions include:

  1. Piston Diameter:
    The outer diameter of the piston must precisely match the cylinder’s inner diameter to maintain efficient combustion pressure and prevent leaks.
    • In small engines: piston diameter typically ranges from 70 to 90 mm.
    • In large engines: it can range from 90 to 110 mm or more.
  2. Piston Height (Overall Length):
    This is the distance from the top to the bottom of the piston. It affects the piston’s stroke length within the cylinder, which in turn influences engine performance.
  3. Ring Groove Width (Ring Lands):
    Piston rings are placed in machined grooves on the piston body. These grooves must be precisely cut to ensure the rings fit snugly, sealing the combustion chamber and preventing gas leaks.

 

How Are Pistons Inspected?

There are several methods to inspect engine pistons and ensure they are in good condition:

  1. Visual Inspection:
    A basic but essential step—examining the piston for visible wear, cracks, or deformation helps assess its general condition.
  2. Cylinder Compression Test:
    A drop in cylinder pressure may indicate piston or piston ring issues, suggesting a loss of compression in the combustion chamber.
  3. Micrometer Measurement:
    A micrometer is used to measure the piston’s diameter to confirm it remains within acceptable tolerances and hasn’t been compromised by wear.

 

How Are Pistons Cleaned?

Regular piston cleaning helps maintain engine performance by preventing carbon buildup and deposits that can impair function. Cleaning methods include:

  • Carbon Cleaners:
    Available as sprays or specialized fluids, these are designed to break down carbon deposits. They are applied to the piston surface and allowed to soak before cleaning.
  • Strong Solvents:
    Chemicals such as acetone or kerosene can dissolve tough, stubborn residues accumulated on the piston.
  • Brass Brushes:
    For light deposits, brass brushes offer a manual, quick, and relatively safe way to scrub pistons clean without damaging the metal surface.

 

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